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This page is a work in progress; here I will add information about various problems specific to an engine.

Suzuki RM250 ring catches in inlet window when fitting cylinder; also applies to some other engines. Ring end opens into port when installing cylinder; use a suitable tool to guide ring into cylinder. Do not force cylinder as this can damage plating/ring/piston.

rm250 port

 

Honda CR250

If used in Karts they generally require more piston clearance also earlier cylinders with auxillary exhaust ports may sieze on the bridge between these ports. Remedies that have been tried are

1:- polish a little extra clearance into the bore at this point.

2:- file a little more cam profile onto the piston at this point

 

 

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